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Technical Specifications
Complete technical parameters for 5L-45 Biomass Pellet Furnace
| Parameter | Specification |
|---|---|
| Model | 5L-45 Biomass Pellet Furnace |
| Combustion Method | Suspension Combustion |
| Primary Fuel | Biomass Pellets (Wood, Rice Husk, Straw, etc.) |
| Heat Output | 450,000 Kcal/hour |
| Total Power Consumption | 7.9 KW |
| Supported Dryer | 5HHL-35 × 1 unit (35-ton capacity) |
| Hot Air Temperature Range | 60-180°C (adjustable based on drying requirements) |
| Ignition Mode | Manual Ignition |
| Feeding Mode | Manual/Auto Optional |
| Thermal Efficiency | ≥78% |
| Emission Standards | Complies with national environmental protection standards |
| Operating Pressure | Atmospheric pressure (non-pressure vessel) |
| Control System | Basic control panel with temperature regulation |
| Fuel Storage Capacity | 8-12 hours continuous operation (typical) |
| Dimensions (approx.) | 3000 × 3500 × 6000 mm |
| Floor Space Requirement | ~10.5 m² (plus access clearance) |
Product Advantages
Key benefits of 5L-45 Biomass Pellet Furnace
Cost-Effective Operation
Biomass pellet fuel costs significantly less than diesel, natural gas, or electricity, greatly reducing drying expenses and operational costs for small-scale operations.
Environmentally Friendly
Utilizes renewable biomass pellets as fuel, producing lower emissions compared to fossil fuels. Clean and pollution-free operation complies with environmental standards.
Stable Temperature Control
Provides uniform and stable hot air output, ensuring consistent grain drying quality. Temperature can be easily adjusted based on drying requirements.
High Efficiency & Energy Saving
Features high combustion efficiency with fast temperature rise and low heat loss. Only 7.9KW total power consumption makes it energy-efficient.
Safe & Reliable Operation
Includes multiple safety protections: thermal relay, temperature sensors, leakage protector, and overheating protection. Suitable for long-term continuous industrial work.
Flexible Feeding Options
Offers both manual and automatic feeding options, providing flexibility for different operational needs and budget considerations.
Compact Design
Small footprint design is ideal for operations with limited space. Easy to install in existing facilities without major modifications.
Easy Maintenance
Simple design with easy access for cleaning and maintenance. Minimal moving parts reduce maintenance requirements and costs.
Product Features
Specialized features for efficient and reliable small-scale biomass heating
Compact Thermal Output
450,000 Kcal/hour heat output sufficient to support a single 35-ton grain dryer. Perfectly sized for small farms, family operations, and local grain collection centers.
Flexible Feeding System
Available with either manual or automatic feeding options. Manual feeding for budget-conscious operations, automatic feeding for reduced labor requirements.
Basic Temperature Control
Simple temperature regulation system maintains consistent hot air output. Adjustable temperature range from 60-180°C to suit different grain drying requirements.
Efficient Combustion Chamber
Optimized combustion chamber design ensures complete fuel burning with minimal unburned carbon. Good thermal efficiency for its size class.
Basic Safety Systems
Includes essential safety features: thermal protection, temperature limiters, and electrical safety devices. Manual operation with clear safety guidelines.
Low Energy Consumption
Only 7.9KW total power consumption makes it energy-efficient. Low operating costs complement the already economical biomass pellet fuel.
Indirect Heat Exchange
Heat exchanger uses indirect method, providing clean hot air that preserves grain quality. Prevents contamination of drying air with combustion byproducts.
Simple Maintenance
Easy-access design for cleaning and basic maintenance. Minimal components reduce potential failure points and simplify troubleshooting.
Balanced Airflow
Optimized air distribution ensures consistent heat supply to the connected dryer. Properly sized fans minimize energy consumption while providing adequate airflow.
Manual Ignition System
Simple manual ignition system for reliable startup. Straightforward operation suitable for basic technical skills.
Basic Monitoring
Simple control panel with temperature display and basic operational indicators. Easy to understand and operate for basic drying applications.
Space-Efficient Design
Compact footprint ideal for installations with space constraints. Vertical design maximizes heating capacity while minimizing floor space requirements.
Applications
Designed for small-scale heating and drying applications
Small Family Farms
Ideal for family-owned farms with 20-50 hectares of grain production. Provides reliable, cost-effective drying for seasonal harvests without large capital investment.
Local Grain Collection Points
Perfect for small grain collection centers serving local farming communities. Provides basic drying services for multiple small farms in the immediate area.
Small Agricultural Cooperatives
Suitable for newly formed or small agricultural cooperatives with limited drying requirements. Entry-level heating solution for growing operations.
Seed Production Facilities
Small-scale seed production and processing facilities requiring gentle, consistent heat for seed drying and preservation.
Pilot Projects & Research
Agricultural research stations, university projects, and pilot-scale operations testing biomass heating technologies for grain drying applications.
Small Processing Plants
Small rice mills, flour mills, and food processing facilities with modest throughput requirements. Provides basic heat input for processing operations.
Primary Dryer Compatibility:
Fuel Options
Compatible biomass pellet types for flexible fuel sourcing
Fuel Selection for Small Operations: For 5L-45 systems, agricultural waste pellets (rice husk, straw) offer the most economical option, reducing fuel costs by 60-75% compared to diesel. Mixed biomass pellets provide a good balance of cost and performance. Wood pellets offer the most consistent combustion but at a higher cost. Consider local availability and pricing when selecting fuel for your operation.
Control & Operation
Simple and reliable operation for small-scale applications
Basic Control Panel
Simple control panel with temperature display, power switch, and basic operational controls. Easy to understand and operate with minimal training.
Temperature Regulation
Manual temperature adjustment with clear temperature display. Simple dial or digital controls for setting desired output temperature.
Manual Ignition
Straightforward manual ignition system. Simple startup procedure suitable for operators with basic technical skills.
Flexible Feeding Options
Choice of manual or automatic feeding systems. Manual feeding for budget operations, automatic feeding for reduced labor requirements.
Essential Safety Features
Includes basic safety protections: thermal overload protection, temperature limiters, and electrical safety devices. Clear safety guidelines for operation.
Basic Alarm Indicators
Simple visual and audible alarms for abnormal conditions. Temperature and pressure indicators for monitoring basic operational parameters.
Simple Startup/Shutdown
Straightforward startup and shutdown procedures. Clear operational steps for safe and efficient furnace operation.
Easy Documentation
Comprehensive operation manual with clear instructions. Troubleshooting guide for common operational issues. Maintenance schedule for reliable operation.
Cost-Benefit Analysis
Economic advantages of 5L-45 biomass pellet furnace for small operations
| Fuel Type | Calorific Value | Fuel Cost (USD/kg) | Cost per 100K Kcal | Savings vs Diesel |
|---|---|---|---|---|
| Agricultural Waste Pellets | 3500 Kcal/kg | $0.10 | $2.86 | 76% |
| Mixed Biomass Pellets | 3900 Kcal/kg | $0.12 | $3.08 | 74% |
| Wood Pellets | 4300 Kcal/kg | $0.15 | $3.49 | 71% |
| Coal | 5500 Kcal/kg | $0.18 | $3.27 | 73% |
| Natural Gas | 8500 Kcal/m³ | $0.45/m³ | $5.29 | 56% |
| Diesel | 8670 Kcal/kg | $1.05 | $12.11 | 0% (基准) |
Annual Operating Cost Analysis (450,000 Kcal system):
*Based on 450,000 Kcal/hour output, 1200 annual operating hours, mixed biomass pellets at $0.12/kg, diesel at $1.05/kg. Fuel consumption estimated at 120 kg/h. Electrical costs (~$950/year) included in operating costs. Maintenance costs estimated at $800-1,200/year.
Biomass Pellet Furnace Series Comparison
Comparing different models in the biomass pellet furnace series
| Parameter | 5L-45 | 5L-60 | 5L-80 | 5L-90 |
|---|---|---|---|---|
| Heat Output (Kcal/h) | 450,000 | 600,000 | 800,000 | 1,000,000 |
| Total Power (KW) | 7.9 | 15 | 8.15 | 11 |
| Fuel Consumption (kg/h)* | ~100-150 | 120-150 | ~150-200 | 185-260 |
| Ignition Mode | Manual | N/A | N/A | Auto Ignition |
| Feeding Mode | Manual/Auto Optional | N/A | N/A | Auto Feeding |
| Supported Dryer | 5HHL-35 × 1 | Up to 55 tons/batch | 5HHL-55 × 1 | N/A |
| Thermal Efficiency | ≥78% | ≥80% | ≥80% | ≥82% |
| Operating Pressure | Atmospheric | Negative Pressure | Atmospheric | Atmospheric |
| Control System | Basic Panel | Advanced | Basic Panel | Auto Control |
| Best Application | Small Farms | Medium Operations | Large Single Dryer | Commercial Operations |
*Fuel consumption estimates based on biomass pellets with 4000 Kcal/kg calorific value. Actual consumption varies based on pellet quality and moisture content. N/A indicates data not provided in documentation.
Entry-Level Biomass Heating Solution
The 5L-45 Biomass Pellet Furnace delivers cost-effective, environmentally friendly heating for small-scale grain drying operations. Achieve significant fuel savings while utilizing renewable biomass fuels for your basic heating requirements.