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Technical Specifications
Complete technical parameters for 5L-80 Biomass Pellet Furnace
| Parameter | Specification |
|---|---|
| Model | 5L-80 Biomass Pellet Furnace |
| Heat Exchange Method | Indirect Heat Exchange |
| Primary Fuel | Biomass Pellets (Wood, Rice Husk, Straw, etc.) |
| Heat Output | 800,000 Kcal/hour |
| Total Power Consumption | 8.15 KW |
| Supported Dryer | 5HHL-55 × 1 unit (55-ton capacity) |
| Hot Air Temperature Range | 60-200°C (adjustable based on drying requirements) |
| Thermal Efficiency | ≥80% |
| Feeding Rate Control | Frequency Conversion Control |
| Furnace Chamber Material | 310S Stainless Steel |
| Emission Standards | Complies with national environmental protection standards |
| Operating Pressure | Atmospheric pressure (non-pressure vessel) |
| Control System | Basic control panel with temperature and feeding regulation |
| Fuel Storage Capacity | 12-18 hours continuous operation (typical) |
| Dimensions (approx.) | 4000 × 4500 × 8000 mm |
| Floor Space Requirement | ~18 m² (plus access clearance) |
| Ambient Temperature Range | -10°C to 40°C |
| Relative Humidity | ≤90% (non-condensing) |
Product Advantages
Key benefits of 5L-80 Biomass Pellet Furnace
Cost-Effective Operation
Biomass pellet fuel costs are significantly lower than diesel, natural gas, or electricity, greatly reducing drying expenses for large single-dryer operations.
Environmentally Friendly
Utilizes renewable biomass pellets as fuel, producing lower emissions compared to fossil fuels. Clean operation complies with environmental standards.
Stable & Controllable Temperature
Provides uniform and stable hot air output for consistent grain drying quality. Advanced temperature control maintains precise output temperatures.
High Efficiency & Energy Saving
Features high combustion efficiency (≥80%) with low heat loss. Only 8.15KW total power consumption makes it energy-efficient for its 800,000 Kcal capacity.
Indirect Heat Exchange
Uses indirect heat exchange method, providing clean hot air that preserves grain quality. Prevents contamination of drying air with combustion byproducts.
Safe & Reliable Operation
Intelligent Feeding Control
Features frequency conversion feeding control for precise pellet input regulation. Automatically adjusts feeding rate based on temperature requirements and load conditions.
Large Single-Dryer Capacity
800,000 Kcal/hour output specifically designed to support 55-ton batch dryers. Ideal for commercial operations requiring high-capacity single drying units.
Product Features
Advanced features for efficient and reliable large single-dryer biomass heating
Large Single-Dryer Capacity
800,000 Kcal/hour heat output specifically designed to support 55-ton batch dryers. Perfect for commercial grain drying operations requiring high-capacity single drying units.
Indirect Heat Exchange
Uses indirect heat exchange method to provide clean hot air that preserves grain quality. Prevents contamination of drying air with combustion byproducts, ensuring optimal grain preservation.
Frequency Conversion Feeding
Advanced frequency conversion feeding control for precise pellet input regulation. Automatically adjusts feeding rate based on temperature requirements and load conditions for optimal efficiency.
Precise Temperature Control
Advanced temperature regulation system maintains precise hot air output temperatures (±5°C). Ensures consistent drying results and optimal grain quality preservation for large batches.
Efficient Combustion System
Optimized combustion chamber design ensures complete fuel burning with minimal unburned carbon. ≥80% thermal efficiency provides excellent fuel economy for large operations.
Comprehensive Safety Systems
Includes multiple safety interlocks, temperature limiters, and emergency shutdown systems. Atmospheric pressure operation provides inherent safety benefits over pressure vessels.
Optimized Energy Consumption
Only 8.15KW total power consumption despite 800,000 Kcal output. High-efficiency components and intelligent control minimize electrical requirements for cost-effective operation.
Durable Construction
Furnace chamber constructed with 310S stainless steel for durability and corrosion resistance. Built to withstand continuous operation in demanding industrial environments.
Easy Maintenance Design
Modular design with easy-access panels for inspection and cleaning. Straightforward maintenance procedures reduce downtime and keep operational costs low.
System Monitoring
Comprehensive monitoring of temperature, pressure, and operational parameters. Basic data display for operational optimization and performance tracking.
Flexible Load Operation
Can operate efficiently at 30-100% of rated capacity. Intelligent load following adjusts fuel input and combustion parameters to match drying requirements throughout the cycle.
Space-Efficient Design
Efficient design maximizes heating capacity while minimizing floor space requirements. Ideal for commercial installations where space optimization is important.
Applications
Designed for commercial single-dryer heating applications
Large Commercial Farms
Ideal for farms with 100-300 hectares of grain production. Provides reliable, cost-effective drying for large seasonal harvests using single high-capacity drying units.
Agricultural Cooperatives
Perfect for medium to large agricultural cooperatives with centralized drying facilities. Supports 55-ton batch dryers for efficient processing of member farmers' grain.
Commercial Grain Collection Centers
Regional grain collection and distribution centers with significant throughput. Provides reliable drying services for multiple farms using high-capacity single drying units.
Medium to Large Processing Plants
Rice mills, flour mills, and food processing facilities with substantial production capacity. Provides consistent quality heat input for commercial processing operations with 55-ton dryers.
Commercial Storage Facilities
Provides heat for commercial grain storage facilities with large capacity. Maintains optimal storage conditions for preserved grain quality in bulk storage operations.
Commercial Seed Production
Seed production companies requiring precise temperature control for large-scale seed drying. Ideal for maintaining seed viability and quality in commercial seed operations.
Primary Dryer Compatibility:
Fuel Options
Compatible biomass pellet types for flexible fuel sourcing
Fuel Selection for Large Single-Dryer Operations: For 5L-80 systems supporting 55-ton dryers, mixed biomass pellets offer the best balance of cost and performance, reducing fuel costs by 60-75% compared to diesel. Agricultural waste pellets provide the most economical option for operations with access to local agricultural residues. Wood pellets offer the most consistent combustion and highest efficiency for operations prioritizing performance and reliability in commercial settings.
Control & Operation
Advanced control features for efficient large single-dryer operation
Advanced Control Panel
User-friendly control panel with temperature display, feeding controls, and system status indicators. Easy to operate with clear visual feedback for large-scale operations.
Precise Temperature Control
Digital temperature control with PID regulation maintains precise hot air output temperatures. Adjustable temperature range with automatic stabilization for consistent drying.
Frequency Conversion Feeding
Advanced frequency conversion feeding control for precise pellet input regulation. Automatically adjusts feeding rate based on temperature requirements and load conditions.
Comprehensive Safety Systems
Multiple safety protections including thermal overload, temperature limiters, and emergency shutdown. Atmospheric pressure operation enhances inherent safety for commercial use.
Advanced Alarm System
Visual and audible alarms for abnormal conditions. Early warning system prevents equipment damage. Clear fault diagnosis indicators for troubleshooting in commercial settings.
Performance Monitoring
Continuous monitoring of efficiency parameters including temperature, pressure, and system status. Data display for operational optimization and performance tracking.
Load Following Capability
Automatic adjustment of operation based on drying system requirements. Efficient operation at partial loads for energy savings during different drying phases.
Comprehensive Documentation
Detailed operation manual with clear instructions and troubleshooting guide. Maintenance schedule and service recommendations for reliable long-term commercial operation.
Cost-Benefit Analysis
Economic advantages of 5L-80 biomass pellet furnace for large single-dryer operations
| Fuel Type | Calorific Value | Fuel Cost (USD/kg) | Cost per 100K Kcal | Savings vs Diesel |
|---|---|---|---|---|
| Agricultural Waste Pellets | 3500 Kcal/kg | $0.10 | $2.86 | 76% |
| Mixed Biomass Pellets | 3900 Kcal/kg | $0.12 | $3.08 | 74% |
| Wood Pellets | 4300 Kcal/kg | $0.15 | $3.49 | 71% |
| Coal | 5500 Kcal/kg | $0.18 | $3.27 | 73% |
| Natural Gas | 8500 Kcal/m³ | $0.45/m³ | $5.29 | 56% |
| Diesel | 8670 Kcal/kg | $1.05 | $12.11 | 0% (基准) |
Annual Operating Cost Analysis (800,000 Kcal system):
*Based on 800,000 Kcal/hour output, 2000 annual operating hours, mixed biomass pellets at $0.12/kg, diesel at $1.05/kg. Fuel consumption estimated at 150 kg/h. Electrical costs (~$1,300/year) included in operating costs. Maintenance costs estimated at $1,500-2,000/year for commercial operation.
Biomass Pellet Furnace Series Comparison
Comparing different models in the biomass pellet furnace series
| Parameter | 5L-45 | 5L-60 | 5L-80 | 5L-90 |
|---|---|---|---|---|
| Heat Output (Kcal/h) | 450,000 | 600,000 | 800,000 | 1,000,000 |
| Total Power (KW) | 7.9 | 15 | 8.15 | 11 |
| Fuel Consumption (kg/h)* | ~100-150 | 120-150 | ~150-200 | 185-260 |
| Heat Exchange Method | Indirect | Indirect | Indirect | Indirect Heating |
| Feeding Control | Manual/Auto Optional | Auto | Frequency Conversion | Auto Feeding |
| Furnace Material | 310S Stainless | Standard | 310S Stainless | Standard |
| Supported Dryer | 5HHL-35 × 1 | Up to 55 tons/batch | 5HHL-55 × 1 | N/A |
| Thermal Efficiency | ≥78% | ≥80% | ≥80% | ≥82% |
| Best Application | Small Farms | Medium Operations | Large Single Dryer | Commercial Operations |
*Fuel consumption estimates based on biomass pellets with 4000 Kcal/kg calorific value. Actual consumption varies based on pellet quality and moisture content. N/A indicates data not provided in documentation.
Large Single-Dryer Biomass Heating Solution
The 5L-80 Biomass Pellet Furnace delivers efficient, cost-effective heating for commercial 55-ton grain drying operations. With indirect heat exchange, frequency conversion feeding control, and excellent fuel economy, it's the ideal heating solution for large single-dryer commercial applications.