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Technical Specifications
Complete technical parameters for 5L-90 Biomass Pellet Furnace
| Parameter | Specification |
|---|---|
| Model | 5L-90 Biomass Pellet Furnace |
| Structure Type | Unitary Design |
| Combustion Method | Boiling Combustion |
| Primary Fuel | Biomass Pellets (Wood, Rice Husk, Straw, etc.) |
| Heat Output | 1,000,000 Kcal/hour |
| Thermal Power | 1 Million Kcal |
| Fuel Consumption Rate | 185~260 kg/h (depending on pellet quality and moisture content) |
| Total Power Consumption | 11 KW |
| Hot Air Temperature Range | 60-120°C (adjustable based on drying requirements) |
| Thermal Efficiency | ≥80% |
| Ignition Method | Automatic Ignition |
| Feeding Method | Automatic Feeding |
| Heating Method | Indirect Heating |
| Lead Smoke Fan Air Volume | 2664-5268 m³/h |
| Lead Smoke Fan Power | 3 KW |
| Hot Air Blower Air Volume | 6700-13500 m³/h |
| Hot Air Blower Power | 4 KW |
| Dimensions (approx.) | 5030 × 1700 × 2460 mm |
| Floor Space Requirement | ~8.6 m² (plus access clearance) |
| Emission Standards | Complies with national environmental protection standards |
Product Advantages
Key benefits of 5L-90 Biomass Pellet Furnace
Cost-Effective Operation
Biomass pellet fuel costs are significantly lower than diesel, natural gas, or electricity, greatly reducing drying expenses for commercial-scale operations.
Environmentally Friendly
Utilizes renewable biomass pellets as fuel, producing lower emissions compared to fossil fuels. Clean operation complies with national environmental standards.
Stable & Controllable Temperature
Provides uniform and stable hot air output (60-120°C) for consistent grain drying quality. Advanced temperature control maintains precise output temperatures.
High Efficiency & Energy Saving
Features high combustion efficiency (≥80%) with fast temperature rise and low heat loss. Only 11KW total power consumption makes it energy-efficient for 1,000,000 Kcal capacity.
Fully Automatic Operation
Automatic ignition, automatic feeding, and automatic ash removal. Reduces labor requirements and minimizes potential for human error in commercial operations.
Safe & Reliable Operation
Includes multiple safety protections. Suitable for continuous industrial operation in demanding commercial environments with reliable performance.
Boiling Combustion Technology
Advanced boiling combustion technology ensures complete fuel burning with high efficiency. Optimized combustion process for maximum heat output and fuel economy.
Commercial-Scale Capacity
1,000,000 Kcal/hour output provides ample heating capacity for large commercial drying operations. Highest capacity in the series for maximum throughput.
Product Features
Advanced features for efficient and reliable commercial-scale biomass heating
Commercial-Scale Thermal Output
1,000,000 Kcal/hour heat output provides ample heating capacity for large commercial drying operations. Highest capacity in the series for maximum throughput and efficiency.
Boiling Combustion Technology
Advanced boiling combustion technology ensures complete fuel burning with high efficiency. Optimized combustion process for maximum heat output and excellent fuel economy.
Fully Automatic Operation
Automatic ignition, automatic feeding, and automatic ash removal. Reduces labor requirements and ensures consistent performance with minimal supervision in commercial settings.
Precise Temperature Control
Advanced temperature regulation system maintains precise hot air output temperatures (60-120°C). Ensures consistent drying results and optimal grain quality preservation.
High-Efficiency Air System
Dual fan system with lead smoke fan (2664-5268 m³/h) and hot air blower (6700-13500 m³/h). Optimized airflow for efficient combustion and heat transfer.
Comprehensive Safety Systems
Includes multiple safety interlocks, temperature limiters, and automatic emergency shutdown. Designed for safe continuous operation in commercial environments.
Optimized Energy Consumption
Only 11KW total power consumption despite 1,000,000 Kcal output. High-efficiency components and intelligent control minimize electrical requirements.
Indirect Heating Method
Uses indirect heating method to provide clean hot air that preserves grain quality. Prevents contamination of drying air with combustion byproducts.
Unitary Design Construction
Unitary design with compact footprint (5030×1700×2460 mm). Integrated construction simplifies installation and maintenance in commercial facilities.
Easy Maintenance Design
Designed for easy access and maintenance. Automatic ash removal system reduces maintenance frequency and manual labor requirements.
System Monitoring
Comprehensive monitoring of temperature, airflow, and operational parameters. Basic data display for operational optimization and performance tracking.
Compact Footprint
Space-efficient unitary design maximizes heating capacity while minimizing floor space requirements. Ideal for commercial installations where space optimization is critical.
Applications
Designed for commercial-scale heating and drying applications
Large Commercial Farms
Ideal for farms with 200-500+ hectares of grain production. Provides reliable, cost-effective drying for large seasonal harvests in commercial farming operations.
Large Agricultural Cooperatives
Perfect for large agricultural cooperatives with centralized drying facilities. Supports high-volume processing of member farmers' grain with commercial efficiency.
Commercial Grain Collection Centers
Regional grain collection and distribution centers with high throughput. Provides reliable drying services for multiple large farms using commercial-scale equipment.
Large Processing Plants
Rice mills, flour mills, and food processing facilities with substantial production capacity. Provides consistent quality heat input for large-scale commercial processing operations.
Commercial Storage Facilities
Provides heat for commercial grain storage facilities with large capacity. Maintains optimal storage conditions for preserved grain quality in bulk storage operations.
Commercial Seed Production
Large-scale seed production companies requiring precise temperature control for commercial seed drying. Ideal for maintaining seed viability and quality in high-volume seed operations.
Typical Commercial Applications:
Fuel Options
Compatible biomass pellet types for flexible fuel sourcing
Fuel Selection for Commercial Operations: For 5L-90 systems in commercial applications, mixed biomass pellets offer the best balance of cost and performance, reducing fuel costs by 60-75% compared to diesel. Agricultural waste pellets provide the most economical option for operations with access to large quantities of local agricultural residues. Wood pellets offer the most consistent combustion and highest efficiency for operations prioritizing performance, reliability, and minimal maintenance in commercial settings.
Control & Operation
Advanced automation and control features for efficient commercial operation
Advanced Control Panel
User-friendly control panel with temperature display, feeding controls, and system status indicators. Easy to operate with clear visual feedback for commercial-scale operations.
Precise Temperature Control
Digital temperature control maintains precise hot air output temperatures (60-120°C). Adjustable temperature range with automatic stabilization for consistent commercial drying.
Automatic Ignition
Fully automatic ignition system for reliable startup. Eliminates manual ignition requirements and simplifies operation in commercial settings.
Automatic Feeding System
Automated feeding system with precise control. Adjusts pellet input based on temperature requirements and load conditions for optimal efficiency in commercial operation.
Comprehensive Safety Systems
Multiple safety protections including thermal overload, temperature limiters, and emergency shutdown. Designed for safe continuous operation in commercial environments.
Advanced Alarm System
Visual and audible alarms for abnormal conditions. Early warning system prevents equipment damage. Clear fault diagnosis indicators for troubleshooting in commercial settings.
Performance Monitoring
Continuous monitoring of efficiency parameters including temperature, airflow, and system status. Data display for operational optimization and performance tracking.
Comprehensive Documentation
Detailed operation manual with clear instructions and troubleshooting guide. Maintenance schedule and service recommendations for reliable long-term commercial operation.
Cost-Benefit Analysis
Economic advantages of 5L-90 biomass pellet furnace for commercial operations
| Fuel Type | Calorific Value | Fuel Cost (USD/kg) | Cost per 100K Kcal | Savings vs Diesel |
|---|---|---|---|---|
| Agricultural Waste Pellets | 3500 Kcal/kg | $0.10 | $2.86 | 76% |
| Mixed Biomass Pellets | 3900 Kcal/kg | $0.12 | $3.08 | 74% |
| Wood Pellets | 4300 Kcal/kg | $0.15 | $3.49 | 71% |
| Coal | 5500 Kcal/kg | $0.18 | $3.27 | 73% |
| Natural Gas | 8500 Kcal/m³ | $0.45/m³ | $5.29 | 56% |
| Diesel | 8670 Kcal/kg | $1.05 | $12.11 | 0% (基准) |
Annual Operating Cost Analysis (1,000,000 Kcal system):
*Based on 1,000,000 Kcal/hour output, 2400 annual operating hours, mixed biomass pellets at $0.12/kg, diesel at $1.05/kg. Fuel consumption at 185 kg/h (lower range). Electrical costs (~$1,600/year) included in operating costs. Maintenance costs estimated at $2,000-2,500/year for commercial operation.
Biomass Pellet Furnace Series Comparison
Comparing different models in the biomass pellet furnace series
| Parameter | 5L-45 | 5L-60 | 5L-80 | 5L-90 |
|---|---|---|---|---|
| Heat Output (Kcal/h) | 450,000 | 600,000 | 800,000 | 1,000,000 |
| Total Power (KW) | 7.9 | 15 | 8.15 | 11 |
| Fuel Consumption (kg/h) | ~100-150 | 120-150 | ~150-200 | 185-260 |
| Structure Type | Standard | Standard | Standard | Unitary |
| Combustion Method | Suspension | Suspension | Suspension | Boiling Combustion |
| Ignition Method | Manual | Auto | Manual/Auto | Auto Ignition |
| Feeding Method | Manual/Auto | Auto | Auto | Auto Feeding |
| Thermal Efficiency | ≥78% | ≥80% | ≥80% | ≥80% |
| Hot Air Temperature | 60-180°C | 60-200°C | 60-200°C | 60-120°C |
| Best Application | Small Farms | Medium Operations | Large Single Dryer | Commercial Operations |
*Fuel consumption estimates based on biomass pellets with 4000 Kcal/kg calorific value. Actual consumption varies based on pellet quality and moisture content.
Commercial-Scale Biomass Heating Solution
The 5L-90 Biomass Pellet Furnace delivers efficient, cost-effective heating for high-volume commercial grain drying operations. With boiling combustion technology, fully automatic operation, and 1,000,000 Kcal capacity, it's the ultimate heating solution for demanding commercial applications.