Technical Specifications
Technical parameters for 5HG-2.5A-2 Mobile Grain Dryer
| Parameter | Specification |
|---|---|
| Dryer Type | High-Capacity Mobile Grain Dryer (Trailer-Mounted) |
| Model | 5HG-2.5A-2 Mobile Grain Dryer |
| Drying Capacity | 2.5 tons/hour (Estimated) |
| Daily Capacity (20h operation) | 50 tons/day (Estimated) |
| Moisture Reduction | 4-5% (Estimated, depending on grain type and initial moisture) |
| Drying Method | Batch Circulation Drying (Recirculating) |
| Heat Source Options | Diesel/Gas Options (Configurable) |
| Total System Power | ~11 kW (Estimated, including larger motor, fan, advanced control system) |
| Control System | Advanced Control Panel with programmable settings, diagnostics, and enhanced safety monitoring |
| Mobility | Heavy-duty trailer-mounted with multi-axle design for stability, standard hitch for towing |
| Setup Time | 3-4 hours (Estimated, from arrival to operation, due to larger size and systems) |
| Hot Air Temperature Range | Adjustable, typically 50-90°C depending on grain type, with precise control |
| Grain Types | Corn, wheat, rice, soybeans, and other cereals; suitable for high-volume operations |
| Operation Mode | Semi-automatic to automatic with programmable cycles, manual loading/unloading |
| Trailer Specifications | Robust multi-axle agricultural trailer with heavy-duty stabilizers, brakes, and safety features |
| Power Supply | 3-Phase, 380V/220V, 50Hz/60Hz (Requires adequate farm power supply) |
| Construction | Heavy-duty galvanized or painted steel construction for durability and long life |
| Best Application | Large farms, agricultural cooperatives, commercial drying services, grain trading operations |
Product Advantages
Key benefits of 5HG-2.5A-2 Mobile Grain Dryer
High-Volume Processing
With 2.5 tons per hour capacity, it delivers the highest throughput in the mobile series, capable of handling the harvest from large-scale farms efficiently, approaching the capacity of smaller fixed dryers.
Commercial-Grade Performance
Designed for near-continuous operation, making it suitable not just for own-farm use but also for providing commercial drying services to other farms, creating a potential revenue stream.
Operational Efficiency at Scale
Higher capacity translates to lower cost per ton dried when operating at scale. The system is optimized for fuel and energy efficiency even at high output, maximizing profitability.
Advanced Control & Automation
Features the most sophisticated control system in the series, allowing for programmable drying recipes, detailed monitoring, and reduced operator attention, enhancing consistency and quality.
Robust & Reliable Construction
Built with heavy-duty components to withstand the rigors of high-volume, commercial use. Designed for reliability and minimal downtime during critical harvest periods.
Strategic Capital Avoidance
Delivers fixed-plant level drying capacity without the massive capital investment, permitting, and long-term commitment required for a permanent drying facility. Offers flexibility and preserves capital.
Ideal for Cooperatives & Groups
The high capacity and mobility make it perfectly suited for shared ownership models among farmer groups or cooperatives, allowing members to access industrial-scale drying flexibly.
Product Features
Advanced features for high-capacity commercial mobile grain drying
Heavy-Duty Trailer Platform
Mounted on a robust, multi-axle trailer designed to handle the weight and size of the high-capacity dryer while maintaining road legality and stability during transport and operation.
2.5 T/H High-Capacity Drying
2.5 tons per hour capacity places it at the top of the mobile series, designed for large-scale farming operations, cooperatives, or entrepreneurs offering contract drying services.
High-Efficiency Burner System
Equipped with a powerful and efficient diesel or gas burner system capable of generating the substantial heat required for continuous 2.5 T/H drying, with optimized fuel consumption.
Industrial-Grade Airflow System
Features a high-capacity fan and optimized ducting to move large volumes of hot air uniformly through the grain mass, ensuring fast and even drying critical for commercial throughput.
Advanced Programmable Control
Sophisticated control panel with programmable logic controller (PLC) capabilities. Allows saving drying programs for different grains, monitoring key parameters, and automatic operation sequences.
Enhanced Power System
~11 kW power system supports the larger motors, advanced controls, and auxiliary systems. Designed for connection to standard farm three-phase power.
Consistent Moisture Reduction
Engineered to deliver reliable 4-5% moisture reduction per pass consistently, which is essential for commercial operations where grain quality and specification compliance are paramount.
Optimized Large Footprint
While the largest in the series, the design prioritizes a functional layout that facilitates efficient loading and unloading operations, often with integrated augers or conveyors (configurable).
Multi-Stage Temperature Control
Precise multi-zone temperature monitoring and control to prevent overheating and ensure optimal drying conditions for grain quality, especially important for seed or milling grains.
Comprehensive Safety Suite
Full suite of commercial-grade safety features including over-temperature shutdown, flame failure protection, pressure switches, emergency stops, and alarm systems for unattended operation monitoring.
Diagnostic & Monitoring
Built-in diagnostic functions and data logging capabilities to monitor system performance, track fuel usage, and assist with preventative maintenance scheduling.
Service-Oriented Design
Constructed with service access panels and common industrial components to facilitate maintenance and quick repairs, minimizing downtime during the busy harvest season.
Mobility Benefits
Strategic advantages of the 5HG-2.5A-2's high-capacity mobile platform
Mobile Drying as a Business Strategy
For large-scale operations, the mobility of the 5HG-2.5A-2 transforms drying from a fixed cost center into a flexible strategic asset:
Logistics Optimization for Large Estates
For farms with thousands of acres, strategically positioning the 2.5 T/H dryer at different storage hubs or field clusters during harvest can streamline the entire post-harvest pipeline, reducing bottlenecks.
Cooperative & Shared Ownership Model
The high capacity justifies shared investment among several large farmers. Mobility allows a fair and flexible schedule, moving the dryer between members' farms based on harvest progress and need.
Quality Control at Point of Origin
Dry grain immediately after harvest at the field edge or farm where it's grown. This preserves quality better than transporting wet grain long distances and allows for identity-preserved drying for premium markets.
Hedge Against Fixed Facility Risk
Provides a strategic backup or supplemental drying capacity. If a fixed facility has a breakdown or is at capacity, the mobile unit can be deployed to prevent harvest delays, protecting revenue.
Applications
Ideal for large-scale and commercial grain drying operations
Large Commercial Farms
Farming operations with several hundred to thousands of hectares of grain production. The 2.5 T/H capacity can keep pace with multiple large combines operating simultaneously.
Agricultural Cooperatives
Farmer cooperatives that pool resources to serve their members. The mobile unit can be scheduled to move between member farms, providing industrial-scale drying as a shared service.
Custom Drying Service Providers
Entrepreneurs or businesses that offer contract drying to other farms. The high capacity and mobility are essential for running a profitable service that can move to where the demand is.
Grain Traders & Elevators
Businesses that buy grain directly from farms. A mobile dryer allows them to set up temporary buying points in remote regions, offering to dry wet grain on the spot to meet quality standards.
Seed Production Companies
Producers of high-value certified seed who require gentle, controlled drying to preserve germination rates. Mobility allows them to process seed at different production sites.
Export-Oriented Operations
Farms or aggregators that sell grain for export, where precise moisture control is critical for meeting contracts and preventing spoilage during shipping. Mobile drying ensures quality at the source.
Typical Large-Scale/Commercial Drying Operation:
Operation & Setup
Professional operation and setup for high-capacity commercial drying
5HG-2.5A-2 Commercial Setup Process (3-4 Hours)
Crew-Based Operation
Designed for operation by a small crew (2-3 people) to manage the high throughput efficiently. Roles can include machine operation, loading/unloading coordination, and quality monitoring.
Programmable Recipe Management
Store and recall multiple drying programs for different grains (corn, wheat, rice, soybeans) and moisture levels. Ensures consistent, repeatable results for commercial quality standards.
Near-Continuous Batch Cycling
The system is designed for rapid batch turnover. While one batch is drying/cooling, the previous batch can be unloaded and the next loaded, creating a semi-continuous flow to maximize the 2.5 T/H rating.
Performance Monitoring & Reporting
Advanced controls allow tracking of key metrics like fuel consumption per ton, drying time, and final moisture. This data is valuable for optimizing costs and providing reports to clients in a service setting.
Mobile Dryer Series Comparison
Comparing different models in the Mobile Grain Dryer Series
| Parameter | 5HG-0.75A | 5HG-1.5A-1 | 5HG-2.5A-2 |
|---|---|---|---|
| Drying Capacity | 0.75 T/H (Estimated) | 1.5 T/H (Estimated) | 2.5 T/H (Estimated) |
| Daily Capacity (20h) | 15 T/D (Estimated) | 30 T/D (Estimated) | 50 T/D (Estimated) |
| Moisture Reduction | 4-5% (Estimated) | 4-5% (Estimated) | 4-5% (Estimated) |
| Heat Source | Diesel (Primary) | Diesel/Gas Options | Diesel/Gas Options |
| Total Power | ~5.5 kW (Estimated) | ~7.5 kW (Estimated) | ~11 kW (Estimated) |
| Control System | Basic Controls | Enhanced Controls | Advanced Controls |
| Setup Time | 1-2 Hours | 2-3 Hours | 3-4 Hours |
| Mobility | Highest (Most Portable) | Good | Moderate |
| Primary Application | Small Farms/Hobby Farms | Medium Farms | Large Farms/Cooperatives |
Entry-Level Mobile Drying Solution
The 5HG-0.75A Mobile Grain Dryer delivers professional drying capability in a compact, affordable package ideal for small farms and beginning farmers. With 0.75 tons per hour capacity, excellent mobility, and simple operation, it's the perfect entry point into mechanized grain drying without the complexity and cost of larger systems.